Nichrome Resistance Cr20/Ni80 Rod for heating appliances

The nichrome resistance Cr20/Ni80 describes that the chromium dissolves completely in the nickel. The solubility reaches maximum 47% at the eutectic temperature and reduces to 30% at the room temperature. The array of industrial Nichrome resistance alloy is based on the solid solution. The nickel chromium alloy offers superior resistance to the oxidation and corrosion at the elevated temperature and it also offers superior wear resistance.

Adding the nominal content of chromium in nickel increases its inclination to oxidation due to increased diffusion rate. The rate reverses after further increase in the content of chromium more than 7% and maximum up to 30%. More than this amount, the minor changes occur. The resistance to oxidation determines the level of production of high protective layer. The adherence and coherence of scale can be enhanced by additional minor content of elements like zirconium, silicon, cerium, calcium or more. The protective layer on the nichrome resistance Cr20/Ni80 is a blend of oxides of nickel and chromium that are combined to produce the nickel chromite that has a spinal shape.

The remarkable improvement in the electrical resistivity is determined with an increase in the content of chromium. The additional content of chromium is observed for the electrical resistance wire fit best for the heating appliances. This composition offers the combination of high electrical features with the enhanced potential and ductility that make the nichrome resistance Cr20/Ni80 suitable for drawing. The industrial scale tubing includes the nichrome and brightray. The minor alterations in the composition of alloy make it improved for the specific purposes.

Adding the suitable reactive alloy elements influences the features of the alloy. The operating environments of the alloy highly affect the composition that is utilized. The below table represents the differences on the base of constituents of alloys for the moderate and regular purposes.

Element Moderate Regular
Cr 20 20
Si 1.5 0.5
Ca 0.1 0.05
Ce 0.05
Ni Bal. Bal.

The composition modifications do not have significant effect on the mechanical properties, large inclusions of reactive elements that cause to avoid flaking of the scale while cyclic heating and cooling. This effect doesn’t cause any problem with the regular performance heating materials so extra scales are not required very much. The nichrome resistance Cr20/Ni80 is utilized in the heating appliances and has largest operating temperature of 1100oC. The other applications of this alloy are thermocouples.

The nichrome resistance Cr20/Ni80 utilized in the thermocouples is added in combination with 95/5 alloy. This blend is known as the chormel-alumel and equivalent to the heating elements with the highest operating temperature about 1100oC. The thermocouple becomes prone to drift in the space of 1000oC due to particular oxidation after the prolonged operation. The silicon overcomes this effect. The industrial scales add the Nicrosil consisting of 14% Cr and 1.5% Si and Nisil.

The nichrome resistance Cr20/Ni80is widely utilized for the wrought and cast parts for the elevated temperature applications due to its superior properties of excellent resistance to the corrosion and oxidation as compare to FeCrAl alloys.


Isha Changotra has wide experience in metals industry and is working for a renowned super alloys manufacturer located in China and United States. With extensive insight in metals and high performance super alloys, she aims to provide most useful information for folks engaged under this niche.

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Posted in Nichrome Resistance Cr20/Ni80 Rod

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