Chemical constituents of Copper Nickel Alloy Welding Wire

The Copper Nickel Cu90/Ni10 alloy consists of copper and nickel as basic elements and with or without other elements such zinc may be present less than 1%. Besides of other elements, nickel is added with highest concentration after copper. With the copper alloys, it is essential to differentiate the wrought alloys that are treated to make the partially finished products and casting alloys that are used to produce castings by following the different casting methods.

Besides of 8.5% to 45% nickel many industrial Copper Nickel Cu90/Ni10 welding wire also comprises of manganese, iron and tin to enhance the certain features, moreover the casting alloys also comprise of niobium and silicon. The age hardening Cu-Ni-Si alloys comprise of 1 – 4.5% nickel and 0.2 – 0.6% beryllium are not chosen. According to European customs, such alloys are considered as low alloyed copper.

The nickel metal was successfully isolated in 1751 though the Copper-Nickel Alloy came into existence quite earlier than pure nickel. The Cu-Ni alloy was popularly made by treating ores. In the present times, Cu-Ni alloys have obtained wider popularity or getting used in the various applications due to their certain features.

In the periodic table Cu and Ni are present consecutively and have relative weight. These two elements are closely related to each other and highly miscible in the liquid and solid forms. The Cu-Ni Alloy crystallizes at the different concentrations in the face centered cubic unit. The lattice spacing alters gradually with the content of nickel and copper.

However basic nickel was found later, its purpose in the alloys without an awareness of the composition of alloy continued up to 2000 years. This is determined by discovering ancient coins that were comprised of 10% nickel and copper remaining.

The oldest copper nickel coin that has been stored for next dynasty from the time of BC 235 it was obtained in Bacteria and made of alloy almost similar to German 50-Pfennig. There are several other ancient coins represent the fantastic example of the highly resistive copper nickel alloys.

Later on, Sixon miners found a mineral of red color called as copper ore or coppernickel. Though copper was not obtained from it and the ore was called as nickel. Actually it was red nickel pyrites, the ore seems like consists of copper, iron sulphides and arsenides.

Cupronickel was utilized in the beginning of 20th century in England as an alloy consisting of 80% copper and 20% nickel. On the other side Cu-Ni alloy was used as material having nickel less than 50% in Germany. The Cu90/Ni10 alloy consisting of manganese is essentially utilized in the production of electrical components.

In about 1925, it was found that with the inclusion of iron, the Cu-Ni alloys give resistance to erosion in the moving seawater and other rigorous waters. The alloy of two metals constitutes a regular series of solid solutions of face centered cubic unit such as Cu-Ni alloy obtains the complete miscibility in the liquid and solid states.


Isha Changotra has wide experience in metals industry and is working for a renowned super alloys manufacturer located in China and United States. With extensive insight in metals and high performance super alloys, she aims to provide most useful information for folks engaged under this niche.

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Posted in 90/10 Copper Nickel Plate, 90/10 Copper Nickel Tape, Copper Nickel Cu90/Ni10 Ribbon, Copper Nickel Cu90/Ni10 Sheet, Copper Nickel Cu90/Ni10 wire

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Metals, Alloys-Information Guide

Super metals and alloys

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